Case Harden Wheel Hub with Single Bearing Race

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Application: Case Harden Wheel Hub with Single Bearing Race
Original Concentrator: Silicon Steel Lamination
Problem / Failure Mode: Short Coil Life / Copper Failure of 2 Half Turns Copper
Power Supply: 150 kW ( 100 kW in use), 10–25 kHz (15 kHz in Actual Use)

Problem / Solution:

  • Customer experiencing life of 8,000 to 13,000 cycles
  • Laminations replaced with Fluxtrol A, no other changes
  • Lifetime increased to 15,000 to 20,000 cycles
  • Optimized coil design via computer simulation
  • New coil design utilizes Fluxtrol 50 material
  • Tests meet spec and coil returned to production

Fluxtrol Advantage: Coil Life Extended to > 150,000 Cycles!

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